Haptic feedback device with button forces

ABSTRACT

A haptic feedback control device, such as a handheld remote control or handheld game controller, for controlling a graphical object within a graphical display and for outputting forces to a user. A housing includes a button, wherein the user engages the button with a finger. The button is depressible along a degree of freedom by the user. An actuator applies forces to the user through the button along the degree of freedom. A sensor detects displacement of the button along the degree of freedom when the button is depressed by the user. A process, local to the device, controls the actuator to generate the forces upon the button in the degree of freedom to provide a tactile sensation to the user contacting the button.

CROSS REFERENCE TO RELATED APPLICATIONS

This is a continuation application of U.S. application Ser. No.09/741,310, filed Dec. 19, 2000 now U.S. Pat. No. 6,697,044, which is acontinuation of U.S. application Ser. No. 09/156,802, filed Sep. 17,1998, now U.S. Pat. No. 6,184,868. Each of which are incorporated hereinby reference in their entirety.

Certain inventions provided herein were made with government supportunder Contract Number N00014-98-C-0220, awarded by the Office of NavalResearch. The government has certain rights in these inventions.

BACKGROUND OF THE INVENTION

The present invention relates generally to the interfacing with computerand mechanical devices by a user, and more particularly to devices usedto interface with computer systems and telemanipulator devices and whichprovide haptic feedback to the user.

Humans interface with electronic and mechanical devices in a variety ofapplications, and the need for a more natural, easy-to-use, andinformative interface is a constant concern. In the context of thepresent invention, humans interface with computer devices for a varietyof applications. One such application is the control of telemanipulatordevices to interface with physical environments. Other applicationsinclude interacting directly with computer-generated environments suchas simulations, games, and application programs.

Telemanipulator devices are often used for remote manipulation ofphysical objects and items in areas that can be difficult or unavailablefor humans to operate directly. For example, telemanipulator devices canbe used in hazardous environments, such as radioactive areas orextremely hot areas, to manipulate items in that environment. Otherareas where these devices are commonly used include underwater or theocean, outer space, areas having poisonous gasses in the air, etc. Withthese devices, exploration of an environment, retrieval of samples fromthe environment, or operation and maintenance of equipment within theenvironment can be performed with little risk to humans.

A typical telemanipulator includes a master end effector (or “master”)and a slave unit (or “slave”). An operator or user manipulates themaster device in provided degrees of freedom, control signals aretransmitted from the master to the slave, and the slave is moved andmanipulated in a fashion corresponding to the manipulation of themaster. In some telemanipulator devices, the slave sends backinformation to the master indicating a present state of the slave orproviding information about the slave's environment. The slave iscommonly a robot arm having one or more instruments or devices attachedto the arm. For example, a parallel jaw gripper can be attached to therobot arm and moved within the slave's environment to grasp, pick up,and move objects. Alternatively, or additionally, the slave end effectorcan include a camera, light source, welding torch, wrench, screwdriver,cutting blade, or other instrument. The slave can be mounted on a staticsurface, or can be placed on a mobile entity such as a vehicle that canbe, for example, piloted using remote control. A computer is preferablyused to interface the master with the slave, to provide appropriatesignals in bi-directional communication, and perform processing ofsignals or automated control of the slave when necessary.

The master end effector can take a variety of forms. One configurationuses a joystick-like controller to manipulate the slave. The operatormoves the joystick handle in two or more degrees of freedom, which movesdesignated portions of the slave in corresponding degrees of freedom.One problem with joystick master controllers is that the control of theslave is not very intuitive, and achieving proficiency with this type ofmaster requires considerable operator training. Other master endeffectors are more intuitive for the operator. Exoskeletons or linkagescan allow an operator to make movements with the master that causeclosely-corresponding movements of the slave. For example, a grip can beattached to a linkage having six degrees of freedom, and the grip can bemoved and rotated in space in a fashion that the operator wishes theinstrument on the slave to move and rotate.

In some telemanipulator devices, force feedback or tactile feedback isalso provided to the user, more generally known herein as “hapticfeedback.” These types of telemanipulator devices can provide physicalsensations to the user manipulating the master end effector. When theslave impacts a surface or other obstruction, or otherwise interactswith its environment, it is desirable that the operator sense thisinteraction. Thus, forces provided on the master end effector can helpthe operator guide and operate the slave more effectively. If the slaveimpacts a wall, a force corresponding to what the slave experiences canbe output on the master end effector using motors or other actuators ofthe master device.

One problem with haptic feedback used in master end effectors of theprior art is that the haptic feedback provided to the operatorconcerning the interactions of the slave with its environment is verylimited and/or not well correlated to fine control of the slave, so thatthe operator receives only a crude sense of what is happening in theslave environment. For example, higher frequency tactile cues such asoccurs when two hard objects contact each other are omitted.Furthermore, for slave devices having a jaw gripper, there is no hapticfeedback provided to the operator concerning the movement andinteraction of the jaw gripper with other objects. In addition, currentequipment for teleoperation can be expensive and often has reliabilityand stability problems in harsh environments such as underwater oil rigmaintenance.

Another problem is the degree of control provided to the operator overthe slave device. Master control over such slave instruments as agripper is often crudely performed with devices such as buttons andtriggers, which do not greatly help the operator manipulate the gripperto perform highly delicate operations, and do not provide an intuitivecontrol mechanism.

In other interface applications, the user interacts not with a physicalenvironment, but with a computer generated or virtual environment. Forexample, in virtual reality applications or computer games, an interfacedevice is coupled to a host computer which is running an applicationprogram that provides an environment, such as a graphical environment.The computer generated environment is displayed on a device such as acomputer display. The user manipulates controls such as a manipulandumjoystick handle, mouse, etc.), buttons, switches, or the like, andsensors detect the manipulation and input signals to the host computerto allow corresponding manipulation of graphical objects displayed on adisplay screen. Haptic feedback can be added to such interface controldevices to provide the user with a more interactive experience and toprovide greater ease in interfacing and controlling computer-generatedobjects and environments. A problem with current haptic feedbackdevices, however, is that the haptic feedback is not very wellintegrated into some types of controllers, such as gamepads or othercontrollers besides traditional joysticks.

SUMMARY OF THE INVENTION

The present invention provides a haptic feedback control device whichincludes several improvements to the interface with computer systems andthe control of objects. The controller device includes a force feedbackpincher mechanism that provides a more natural control over physical orcomputer-implemented objects. A moveable portion of the housing allowstactile feedback independent of other controls to be output to the user.

More particularly, in one aspect of the present invention, a hapticfeedback control device for inputting control signals to a computer andfor outputting forces to a user of the control device includes a gripand a pair of moveable pincher members coupled to the grip. Each pinchermember is contacted by a finger of the user when the device is operated,where each of the pincher members are moveable in a degree of freedomand the degrees of freedom are approximately within a single plane, suchthat when one of the pincher members is moved, the other pincher memberis also moved approximately the same distance either towards or awayfrom the first pincher member. An actuator is coupled to the pair ofpincher members and is operative to output a force on the pinchermembers in the degree of freedom. A sensor is operative to detect aposition of the pincher members in the degree of freedom and output asensor signal indicative of the position which is received by thecomputer. Each of the pincher members preferably includes a finger padfor receiving a finger of the user, where the user operates the deviceby placing a thumb on one of the finger pads and an opposing finger onthe other finger pad. The actuator outputs a linear force in a lineardirection which is converted to a rotary force that is applied to eachof the pincher members.

In a different aspect of the present invention, a haptic feedbackcontrol device inputs control signals to a computer and outputs forcesto a user of the control device, and includes a housing including afixed portion and a moveable portion, where the user grips both thefixed and moveable portions when using the device. A coupling, such as aflexure, is coupled between the moveable portion and the fixed portionand allows the moveable portion to move relative to the fixed portion ina direction parallel to a portion of an outer surface of the moveableportion that is contacted by the user. An actuator is coupled to theflexure and outputs a force on the flexure to cause the moveable portionto move with respect to the fixed portion. Preferably, the actuatoroutputs an oscillating force to cause the moveable portion to vibrate. Apreferred embodiment of the device includes a control manipulable by theuser and positioned on the moveable portion such that the user feels theforce on said moveable portion as tactile feedback when operating thecontrol, and where the control is fixed in position with reference tothe moveable portion. For example, the control can be the force feedbackpincher mechanism of the present invention or a portion thereof, or canbe a button, joystick, or other control.

In one embodiment, the haptic feedback control device of the presentinvention that includes any of the above aspects is a master device in atelemanipulator system such that the grip is coupled to a linkage of aplurality of members that provides at least three degrees of freedom ofmotion to the control device, and where the computer controls a slavedevice in conjunction with motion of the master device. The slave devicecan include an arm linkage and an opening/closing gripper, where thegripper is controlled by the pincher members. In a different embodiment,the computer displays a graphical environment which with the userinteracts using the force feedback control device of the presentinvention, such as a computer game, graphical user interface, or medicalsimulation. A local microprocessor can also be included in the controldevice that receives the sensor signal, reports the sensor signal to thecomputer, and controls low-level signals to the actuator. Other controlscan also be included on the control device, such as a roller that issensed by a sensor.

In another embodiment, a haptic feedback interface device includes ajoystick having two degrees of freedom and a linkage coupled to thejoystick for providing the two degrees of freedom. First and secondgrounded linear voice coil actuators are coupled to the linkage andapply a force to the joystick through the linkage, where a linear motionof a bobbin of the first actuator is approximately parallel to a linearmotion of a bobbin of the second actuator. Preferably, the force outputby one of the actuators is approximately parallel in direction withrespect to a force output by the other actuator, and the forces areapproximately orthogonal in direction with respect to a plane formed bytwo axes of rotation of the joystick.

A method of the present invention for controlling an object with ahaptic feedback control device includes outputting a control signal to acomputer, the control signal including information describing amanipulation by a user of the haptic feedback control device. Themanipulation includes moving a finger pad of the control device in adegree of freedom such that the information in the control signalincludes a representation of a position of the finger pad in the degreeof freedom. Haptic feedback signals are received from the computer thatinclude information causing a force to be output on the finger pad inthe degree of freedom. The force feedback signals also includeinformation causing a vibration of a moveable portion of a housing ofthe control device surrounding the finger pad. The vibration ispreferably caused when the object controlled by the control deviceinteracts with a different object. The object controlled by the user canbe a computer-generated object displayed on a display screen or aphysical object such as a slave unit in a telemanipulator system.

The improvements of the present invention provide a more natural hapticfeedback interface device that is intuitive and easy to operate. Thepincher mechanism of the present invention allows a user to easilycontrol objects such as a gripper or virtual hand, and provides hapticfeedback based on interactions of the controlled object to allow moredetailed and accurate control. The moveable portion of the housing ofthe present invention provides another channel through which the usercan experience haptic feedback independently of any other controlmechanisms such as the pincher mechanism, allowing the user toexperience feedback concerning interactions of the controlled object toa greater extent, which allows even further natural and accurate controlof the object.

These and other advantages of the present invention will become apparentto those skilled in the art upon a reading of the followingspecification of the invention and a study of the several figures of thedrawing.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a first application for the hapticfeedback control device of the present invention, in which a masterdevice controls a slave unit in a telemanipulator system;

FIG. 2 is a perspective view of a preferred embodiment of a hapticfeedback controller of the present invention for use with the systems ofFIG. 1 or FIG. 10;

FIG. 3 is a perspective view of the mechanism of a first embodiment ofthe controller of FIG. 2;

FIG. 4 is a perspective view of the mechanism of a second embodiment ofthe controller of FIG. 2;

FIG. 5 a is a diagrammatic illustration of a portion of the linkagemechanism of the embodiment shown in FIG. 4;

FIG. 5 b is a perspective view of the linkage mechanism of theembodiment shown in FIG. 4;

FIG. 6 is a diagrammatic illustration of a voice coil actuator suitablefor use in the present invention;

FIG. 7 is a perspective view the mechanism of a third embodiment of thecontroller of FIG. 2;

FIG. 8 is a perspective view of a second embodiment of the hapticfeedback controller of the present invention for use with the systems ofFIG. 1 or FIG. 10;

FIG. 9 a is a diagrammatic illustration of a portion of the linkagemechanism of the embodiment shown in FIG. 8;

FIGS. 9 b and 9 c are top plan and side elevational views, respectively,of the linkage mechanism of the embodiment shown in FIG. 8;

FIG. 10 a is a perspective view of a second application for the hapticfeedback control device of the present invention, in which a controldevice interfaces directly with a computer system;

FIG. 10 b is a side elevational view of an embodiment for providingforce feedback on a button of the control device of FIG. 10 a;

FIG. 11 is an alternate embodiment of a haptic feedback control deviceincluding the voice coil actuators of the present invention; and

FIG. 12 is a block diagram of a haptic feedback control systemillustrating the present invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

In FIG. 1, a telemanipulator system 10 is shown as a first applicationfor use with the present invention. Telemanipulator system 10 includes amaster end effector 12 and a slave unit 14. The illustrated system 10 isused to manipulate physical objects or perform tasks in a physicalenvironment 15.

Master end effector 12 (or “master”) is operated by a user to controlthe slave unit 14. Master 12, in the described embodiment, includes alinkage 20 and a hand controller 22. Linkage 20 is coupled to a groundsurface 24 or other reference surface for stability and includesmultiple members to allow the controller 22 to be moved in multipledegrees of freedom. For example, the described embodiment of linkage 20includes members 26, 28, 30, 32, and 34, where each of these members isrotatably coupled to other members in a serial fashion by joints 27, 29,31, and 33, respectively. Furthermore, base member 26 is rotatablycoupled to ground surface 24 by a joint 35 and controller 22 isrotatably coupled to end member 34 by a joint 37. This configurationprovides six degrees of freedom to the controller 22, labelled as DF1through DF6 in FIG. 1. Other types of linkages or mechanisms can also beused to provide controller 22 with two or more degrees of freedom.Alternatively, controller 22 can be a free moving unit that includesaccelerometers or other sensors that detect motion in three dimensions,as is well known to those skilled in the art.

Linkage 20 preferably includes a number of sensors (not shown) fordetecting the position and/or motion of the controller 22. In thedescribed embodiment, a sensor is coupled to each joint of linkage 20,but fewer sensors can be used in other embodiments. The sensors can beany of a variety of different types, including optical encoders,potentiometers, Hall effect sensors, etc. The signals from the sensorsare transmitted to a computer 16. This transmission can be implementedin different ways, such as through wires, cables, or wirelesstransmission (radio signals, etc.).

Hand controller 22 is rotatably coupled to end member 34 of linkage 20by joint 37 and is grasped, held, or otherwise physically contacted bythe user. Preferably, joint 37 is unsensed and allows the controller 22to be oriented relative to the member 34 to a position comfortable forthe user. Either a single degree of freedom joint or a ball joint can beused as joint 37. Controller 22 includes a gripper control 36 and mayinclude other controls for detailed manipulation of the slave unit 14.In a preferred embodiment, controller 22 is shaped approximately like awedge for an easy, snug fit with the user's hand. An example of theuser's grip is shown in FIG. 1 with reference to hand 40 shown in dashedlines. This embodiment is described in greater detail with reference toFIGS. 2-4 and 7. A different embodiment of controller 22 is described indetail with reference to FIGS. 8-9 c.

In the described embodiment, controller 22 includes both sensor(s) andactuators. The sensors are used to detect the manipulation by the userof controls on controller 22 to operate the slave unit 14. For example,buttons, dials, switches, joysticks, knobs, or other control devices canbe provided on controller 22 and be manipulated by the user.Furthermore, the controller 22 also includes actuators for providingforces on components of the controller 22. These forces inform the userof interactions of the slave unit 14 with objects within the slave'senvironment 15. A preferred implementation of the sensors and actuatorsin controller 22 is described in greater detail with reference to FIG.2.

Computer 16 is an electronic device which in the described embodiment isused to coordinate the control of slave 14 by master 12. Computer 16receives signals from master 12 which are used to control the slave 14.For example, the position and/or orientation of the controller 22 inthree dimensional space can be sent to the computer 16 as various sensorsignals from the sensors in the linkage 20. The computer 16 can thenprocess the sensor signals into x, y, and z coordinates and/ororientation coordinates. Alternatively, the master 12 can includeprocessing capability and can provide coordinates to the computer 16. Inaddition, the computer 16 can receive signals from master 12 for thecontrols on the controller 22, such as for buttons, a gripper control, aroller, and other devices, as explained in greater detail below. Thecomputer 16 sends control signals to slave 14 based on the signalsreceived from master 12. For example, the computer 16 sends out variousmotor control signals to move the gripper of the slave 14 to a positionand orientation corresponding to the position and orientation of master12. Furthermore, the computer sends control signals to activate variousinstruments on the slave 14 which may have been operated by the userwith the controls of the master 12. Computer 16 can be a dedicatedcomputer device, a standard desktop or portable computer, or othercontroller. Furthermore, a local microprocessor separate from thecomputer 16 can be provided in controller 22 to process local sensorinformation and output forces to the actuators to decrease thecomputational burden on the host. One embodiment of a suitable computerand local microprocessor is described with reference to FIG. 12.

Slave unit (or “slave”) 14 is manipulated by the user to move aboutenvironment 15 to interact with the environment. For example, the slave14 can be controlled to pick up objects, move objects, operate controls,or perform other tasks. The advantage of using slave 14 is that a humanoperator need not be physically present in the environment 15, which isoften hostile or inconvenient for direct human presence. In otherapplications, the slave unit 14 is useful as an experimental device oras an aid for moving or manipulating physical objects.

In the described embodiment, slave 14 is an arm operative to move inmultiple degrees of freedom within environment 15. Slave 14 can beimplemented in a variety of ways; for example, the embodiment of FIG. 1includes a base member 50, linkage members 52, 54, and 56, and a claw orgripper 58. Base member 50 is coupled to a ground member 60 that iscoupled to a ground surface 62, where base member 50 can be rotated withrespect to ground member 60. Linkage members 52, 54, and 56 arerotatably coupled in a chain to base member 50. Gripper 58 is rotatablycoupled to the end of member 56 so that the gripper may be rotated asshown by arrow 57. The gripper 58 can also be opened or closed to allowthe gripper to pick up and carry various physical objects. For example,an object 64 is shown being carried by gripper 58 in FIG. 1. In otherembodiments, other instruments or tools may be coupled to member 56,such as a camera, light source, welding torch, wrench, screwdriver,cutting blade, or other instrument. The slave 14 can be mounted on astatic surface, or can be placed on a mobile entity such as a vehiclethat can be, for example, piloted through remote control.

Slave 14 typically includes actuators to cause the gripper 58 to moveabout in the environment 15. An actuator can be provided at each of thejoints between the members 60, 50, 52, 54, 56, and 58. These actuatorscan be driven by signals from the computer 16 or directly from themaster end effector 12 (if the master includes processing components).For example, computer 16 can be used to receive sensor signals from themaster end effector 12, process the signals if necessary, and outputappropriate driver signals to the actuators of slave 14. Computer 16 orequivalent circuitry can alternatively be included in the slave 14.Slave 14 also includes sensors (not shown) to sense the position of thegripper and the other members of the slave so that the position of theslave can be communicated to the computer and/or to the master endeffector 12. By using such sensors, obstructions to the movement of theslave 14 can be detected. For example, the gripper 58 preferablyincludes a force sensor that detects the amount of force exerted on thegripper by an object held by the gripper. The force magnitude sensed bythis gripper sensor is sent to the computer, which can use thisinformation to provide haptic feedback on master 12, as described below.

It should be noted that the controller 22 can also be used in otherapplications besides telemanipulator devices. For example, acomputer-generated environment, such as virtual reality environments orcomputer games, are also suitable for use with controller 22, where thecontroller can manipulate a virtual hand, tool, view, cursor, or otheraspect of a graphical environment. Such computer generated environmentsare described in greater detail with respect to FIG. 10 a.

FIG. 2 is a perspective view of a preferred embodiment 70 of thecontroller 22 of the present invention for the master end effector 12.This embodiment is designed to provide an intuitive control mechanismthat is comfortable and natural to use. The user holds the controller70, as shown in FIG. 1, by placing the palm of a hand against side 72,which is smooth and rounded. Differently-sized hands are easilyaccommodated since the user can grasp the side 72 at different distancesfrom the controls 36 and 80. The controller 70 is symmetrical such thatthe reverse side of the controller (the side not shown in FIG. 2) issubstantially identical to the side shown in FIG. 2. Either aleft-handed or a right-handed user may use the controller 70 with equalease.

Controller 70 includes a housing 74 that includes a fixed portion 75 anda moveable portion 76. Moveable portion 76 of the present inventionmoves with respect to the fixed portion 75 in a direction parallel tothe plane of the surface 77 of the controller 70 along the plane ofcontact between the user's finger and the moveable portion 76 (andtransverse to the motion of finger pad 78 a) to provide tactile feedbackto the user, i.e. a sliding movement in shear with the skin of thefinger contacting the surface of the moveable portion. For example, themovement can be a vibration that can indicate an interaction of theslave 14 in its environment 15, such as the slave arm impacting asurface or an object. The user typically has fingers contacting themoveable portion 76 while manipulating the controller 70, and thus canbe informed of current slave conditions at any time. Such high frequencyvibrations are useful to convey subtle interactions of the slave 14 withits environment which may not be conveyed through the use of lowfrequency force feedback (such as used for gripper control 36). Forexample, a momentary “tap” of the slave against a surface can berealistically conveyed to the user with momentary vibration of movingportion 76, which the user experiences tactilely through the skin. Theoperation of moveable portion 76 is described in greater detail withrespect to FIG. 3. The moveable portion 76 preferably is textured, suchas having multiple small bumps or grooves on its surface, which allowthe vibrotactile sensations to be conveyed more effectively to theuser's fingers that contact the moveable portion.

Controller 70 also includes a force feedback gripper control 36 of thepresent invention. The gripper control 36 is preferably used to controlgripper 58 of the slave 14, but can be used to control a variety ofmotions or functions of the slave or other object in other embodiments.Finger pads 78 a and 78 b of the gripper control 36 are accessiblethrough an opening in the moveable portion 76 of the housing 74. Figurepad 78 b is not shown in FIG. 2 but is accessible on the opposite sideof controller 70 through an aperture in moveable portion 76 similar tothe one shown in FIG. 2. The finger pads are shaped to each comfortablyreceive a “fingertip portion” of a user's finger, e.g. the fingertips,side of a finger, tip and portion of a finger above first knuckle, etc.In addition, the finger pads 78 preferably include texturing, such asmultiple small bumps or grooves, which allow the user's fingers to gripthe pads more easily.

In its intended operation, the gripper control 36 is contacted at thefinger pads 78 a and 78 b by the thumb of a user contacting one pad 78(such as pad 78 a) and with a finger opposing the thumb (e.g., index ormiddle finger of the user) contacting the other pad 78 (such as pad 78b). The user may then move the two finger pads 78 a and 78 b jointly,each finger pad in its own degree of freedom, towards each other bypushing the finger pads 78 with those fingers contacting the pads. Thismotion, for example, can be used to cause the jaws of gripper 58 toclose together, where each jaw corresponds to a particular finger pad.Preferably, the position of the jaws in its degree of freedomcorresponds to the position of the associated pad in the pad's degree offreedom (i.e. position control). When the pads 78 are released by theuser, the pads preferably move away from each other in the degree offreedom due to an internal spring force until they stop at the initialrest position. This causes the jaws of the gripper 58 of the slave 14 tocorrespondingly open. Thus, the user can easily manipulate the movementof the gripper 58 by moving the gripper pads 78 towards and away fromeach other. The pads 78 are preferably linked so that as one pad 78 ismoved, the other pad 78 moves a corresponding amount in the oppositedirection. In a preferred embodiment, the pads 78 have about ½″ range ofmotion from a fully open position to a fully closed position.

The gripper control 36 also preferably includes force feedback to informthe user of the interaction of the gripper with an object the gripper isgripping or holding. The force feedback can be provided in a variety ofways. In one embodiment, a force sensor in the gripper 58 senses theamount of force on the gripper 58 caused by the object held by thegripper. The computer 16, receiving this sensed force, can then commanda corresponding force on the finger pads 78 in their degree of freedomto resist motion of the pads towards each other, thus simulating thefeel of holding an object with the pads 78. The gripper sensor detectsthe position of the pads 78 and the computer 16 then can determine howmuch force to output based on the current position of the pads. In adifferent embodiment, the sensor in controller 70 can detect an amountof movement of the gripper pads 78, and an amount of force based on theposition, velocity, or other motion of the pads can be determined by thecomputer 16 and output (or based on both the force sensed by the gripper58 and the motion of the pads). The force output on the gripper portions78 can be a spring force, for example. The force feedback thus providesthe user with an indication of how far the gripper can be moved beforean object it is holding blocks further movement. The operation of thegripper control 36 is described in greater detail with respect to FIG.4.

In an alternate embodiment, the gripper control 36 can use rate controlto command the movement of the jaws of the gripper on the slave 14 (orcontrol some other object, such as a computer-generated object). Forexample, a spring force can constantly bias the pads to a centerposition in each pad's degree of freedom. The user can move the jaws bymoving each pad against the spring force, where the amount ofdisplacement of a pad away from the center position controls themagnitude of velocity of the corresponding jaw, and the direction of thepad away from the center position indicates the direction of motion ofthe jaw. In such an embodiment, finger rings or other members thatattach the pad to the contacting finger can be used to allow the user topull each pad away from its center position in its degree of freedom. Inyet other embodiments, only a single finger pad 78 can be provided, suchas on one side of the device. The single finger pad can operate like abutton, but can provide proportional control based on how far the buttonis pushed or pulled.

Roller 80 is also preferably included in controller 70 as an additionalcontrol for the user to manipulate. Roller 80 is preferably spherical inshape and partially protrudes from the surface of housing 74 through anaperture in the housing. Roller 80 preferably protrudes from the housingsurface on both sides of controller 70. The user may rotate the roller80 about an axis, such as axis A, to manipulate a motion or function ofslave 14. For example, roller 80 can control gripper “wrist” rotation,i.e., the rotation of the gripper 58 about the axis extending throughthe gripper, as indicated by arrow 57 in FIG. 1. This prevents operatorfatigue which can occur if the operator is required to rotate his or herwrist to rotate the gripper. In other embodiments, the roller 80 can becommanded to control different joints of the slave 14; for example, abutton or other control can select a particular joint of the slave forthe roller 80 to control, to allow an operator to control the slave 14one joint at a time.

Roller 80 is preferably sensed and not actuated in the describedembodiment; in other embodiments, an actuator can be used to applyforces to the roller, which may be appropriate in embodiments in whichthe roller 80 controls rotation of base member 50 or other member of theslave. Alternatively, an actuator coupled to roller 80 can be controlledto output detent forces or jolts based on the position of the roller,indicating to the user how far the roller has been rotated and allowingmore precise control of the roller, e.g. a detent force can be outputfor each ten degrees of rotation in a particular direction. Other forcesensations can also be output to help facilitate more accurate controlof the roller, such as a centering spring force that biases the roller80 to a rest position, e.g. the further the user moves the roller fromthe rest position, the greater the spring force opposing the motion ofthe roller in the direction away from the rest position. Such a springforce can be used as a rate control device, where the amount ofdeflection from the center position controls the rate of controlledfunctions, such as the rate of rotation of the gripper of the slave 14as shown by arrow 57 in FIG. 1. Such forces can be controlled by a localmicroprocessor in some embodiments as described below with reference toFIG. 12.

Buttons 82 and 84 can also be positioned on controller 70 to provideadditional functionality and control to the user. For example, in oneembodiment, button 82 can control the opening and closing of the gripper58 as an alternative to using gripper control 36, where the side 83 ofthe button 82 controls one direction and the other side 84 controls theopposite direction. Button 84 can control such functions as masterindexing to temporarily allow the user to move controller 22 to a moreconvenient position without inputting control commands the slave 14 orother controlled object. Other functions can be assigned to buttons 82and 84 in other embodiments. Furthermore, additional buttons or othercontrols (switches, dials, knobs, joysticks, trackballs, etc.) can alsobe provided on controller 70 if desired. In addition, other sensors canbe provided for additional functions. For example, a deadman or safetyswitch (see FIG. 12) can be provided in the housing so that theactuators do not output force unless the user is grasping the controller22 in the correct fashion.

FIG. 3 is a perspective view of one embodiment 90 of the controller 70of FIG. 2, in which a portion of the housing 74 has been removed. Inthis embodiment, no force feedback gripper control 36 is provided. Themoveable portion 76 of the housing is shown slidably contacting thefixed portion 75 of housing 74 at points 91 and 93. Leaf spring member92 is coupled between member 94 and member 96, where member 94 isrigidly coupled to moveable portion 76 and member 96 is rigidly coupledto fixed portion 75. Similarly, leaf spring 98 is coupled between member96 and member 100, where member 100 is coupled to the moveable portion76. The leaf spring members 92 and 98 allow the moveable portion 76 toslide relative to the fixed portion 75 and return to a rest positionwhen no forces are exerted on the moveable portion or leaf springmembers. The two leaf spring members are preferably provided at a90-degree relation to each other as shown for support of the moveableportion 76 and to constrain the moveable portion from moving too far andin an erratic manner (which can result from using only one leaf springmember). Furthermore, the leaf springs must be of a proper material andof sufficient stiffness in relation to the magnitude of force output bythe actuator 102 to provide the desired vibration force sensation. Theleaf spring members can be made of spring steel, beryllium copper, etc.

Controller 90 further includes an actuator 102 that is coupled to one ofthe leaf spring members 92 or 98; in the described embodiment, theactuator 102 is coupled to leaf spring member 98. Actuator 102 outputs aforce on leaf spring member 98 to cause the moveable portion 76 to moverelative to the fixed portion 75, i.e., there is differential motionbetween fixed portion 75 and moveable portion 76. In the preferredembodiment, actuator 102 outputs a vibration force, i.e. a periodic,oscillating force that causes corresponding oscillatory motion of themoveable portion 76. For example, in one preferred embodiment, themoveable portion can have about a 0.040 inch peak-to-peak displacementwith respect to the fixed portion 75. The user senses this motion as avibration of the moveable portion. The signals used to provide thevibration force on moveable portion 76 are preferably high frequencysignals compared to the signals for gripper control 36, e.g. the highfrequency signals can be on the order of about 30 Hz to 1 kHz. Othertypes of forces can be output in other embodiments, such as a jolt,varying-amplitude vibration, etc.

In the described embodiment, actuator 102 is a voice coil actuator. Amagnet portion 104 of the actuator is moved relative to a coil portionor “bobbin” 106. Leaf spring member 98 is rigidly coupled to the bobbin106, and the bobbin 106 moves relative to magnet portion 104 that isgrounded to the fixed portion of housing 74. The voice coil actuatorused in the described embodiment is described in greater detail withrespect to FIG. 6. In alternate embodiments, the magnet portion 104 canbe moved while the bobbin 106 is grounded to the housing 74.

In alternate embodiments, a sensor (not shown) can be provided to sensethe motion of the moveable portion 76 relative to the fixed portion 75of the housing. The sensor can detect the magnitude of vibration motionof the moveable portion 76 relative to the fixed portion 75. This can beused, for example, as a gain control for the output of the vibrotactileforces to automatically compensate the vibration to a standardmagnitude, no matter the strength of the particular grip of the user.For example, if the sensor detects that the moveable portion 76 is onlyvibrating a small amount which is under the predetermined desiredamount, the computer 16, local microprocessor, or other controlcircuitry can increase the power to the actuator to increase thevibration magnitude. This may be required when a particular user graspsthe housing 74 too tightly too allow effective tactile sensations.Likewise, the gain of the forces can be reduced if the user is grippingthe housing too loosely as detected by the sensor. The sensor can alsobe used to control tactile forces corresponding to a particular type ofinteraction of the slave 14; for example, a greater amplitude vibrationmay be desired when the slave 14 hits a surface rather than tapping asurface, and the sensor can help determine the magnitude of force to beoutput. Examples of sensors that can be used include Hall effect sensorsor optical sensors, in which one portion of the sensor (e.g. detector)is mounted on the fixed portion 75, and the other portion of the sensor(e.g. emitter or magnet) is mounted on the moveable portion 76.Alternatively, the voice coil actuator itself can be used as a sensor,where the coil is used to apply forces and sense velocity (from whichposition can be determined), as is well known in the art; or where avoltage in a second coil that is proportional to the velocity of thebobbin is sensed, and from which position can be derived.

Roller 80 is shown as a sphere that has been partially cut away on twosides which is rotatably coupled to the fixed portion 75 of the housing,and which is rotatable about axis A. Sensor 108 is used to sense therotation of roller 80, and can be a potentiometer, optical encoder, orother form of sensor. The signals from the sensor are sent to computer16.

Switch 82 can be implemented as a dual switch as described above, whereif one side of the switch is pressed, one signal is output, and if theother side is pressed, a different signal is output. In the describedembodiment, the switch 82 can be coupled to a rotating shaft 83 andpusher member 85. When a side of switch 82 is pressed, the shaft andpusher member 85 rotate, causing the pusher member to contacts theappropriate pressure-sensitive switch 87 based on the side of the switch82 pressed. This implementation of switch 82 saves space in the housing74 for other components used in the embodiment of FIG. 4; otherimplementations may also be used.

FIG. 4 is a perspective view of a second, preferred embodiment 120 ofthe controller 70 of FIG. 2, including both the moveable portion 76 ofthe housing and the force feedback gripper control 36. A portion of thehousing 74 is removed to show the mechanism within controller 70.

The mechanism for moving the moveable portion 76 of the housing issubstantially the same as described with reference to FIG. 3. Themoveable portion 76 is moveably coupled to the fixed portion 75 ofhousing 74 by leaf springs 98 and 92, which are provided at a 90-degreerelation to each other for support of the moveable portion. Actuator 102outputs forces on leaf spring member 98, which moves moveable portion 76relative to fixed portion 75. In addition, this causes movement ofmoveable portion 76 relative to the gripper mechanism 36, includingfinger pads 78 and gripper members 130. As in the embodiment of FIG. 3,an oscillating force is preferably output to cause a vibration ofmoveable portion 76.

Embodiment 120 also includes force feedback gripper control 36, wheregripper pads 78 a and 78 b are contacted and moved by the user'sfingertips in a pincer motion to open and close a gripper, manipulatesome other portion or instrument of slave 14, or manipulate some otherobject (such as a graphical object displayed by a computer). Pads 78 aand 78 b are coupled to a linkage mechanism 122 which is positionedwithin housing 74 as shown. The linkage mechanism is coupled to actuator124, which is grounded to the fixed portion of housing 74. Actuator 124can be any of several types of actuators, and is similar to actuator 102in the preferred embodiment, e.g. both actuator 102 and 124 can belinear voice coil actuators. However, the forces output on grippercontrol 36 are preferably steady or low frequency resistance forcesbased on the position of the pads 78 in their degrees of freedom, wherelow frequency signals from the computer are used to control the forceoutput (i.e., the frequency content of the signal itself is low, e.g.less than or equal to 50 Hz, but the control loop or servo loop betweencontroller and actuator preferably has a much higher frequency, e.g.1000 Hz). For example, spring or damping forces can be output. Apreferred linkage mechanism 122, actuator 124, and operation of thegripper control 36 is described in greater detail with respect to FIG.5. Furthermore, the moving portion of actuator 124, such as bobbin 142,is preferably coupled to the fixed portion 75 of the housing by a springelement 125. The spring element is coupled to the housing at point 127in FIG. 4 and provides a bias to bobbin 142 in one direction that, inturn, biases the gripper elements 130 and gripper pads 78 to an openposition, i.e. to move away from each other. This allows the finger pads78 to return to an open rest position when the user is not exertingforce on the pads. In an alternate embodiment, this spring return forcecan be supplied by actuator 124 to cause the pads to return to the restposition. For example, if a local microprocessor other control circuitryis included in controller 22, then the microprocessor can control theactuator 124 to provide this spring force at all times, regardless ofany force feedback output on the gripper due to interactions of theslave or other controlled object.

In addition, a sensor 126 is also coupled to the linkage 122 to sensethe position of the finger pads 78 in their respective degrees offreedom. Sensor 126 can be a relative sensor that detects the positionrelative to a designated reference position (such as a rest position);or an absolute sensor can be used. In the described embodiment sensor126 measures the rotation of shaft 128, which is correlated with theamount of movement of the gripper pads 78 as explained with reference toFIGS. 5 a and 5 b. Since the range of motion of the gripper pads isknown, the measured rotation is indicative of the distance between thefinger pads. Sensor 126 can be a Hall effect sensor, an optical encoder,a potentiometer, photo diode sensor, a capacitive sensor, or other formof sensor.

The gripper control 36 provides colocated force feedback, i.e., theforce feedback is in the same degree of freedom as the sensing andmotion of the moved members. This is advantageous in a control systemsuch as used for telemanipulator control, since forces can be felt inthe dimension in which the slave is controlled, e.g. forces on thecontrolled gripper 58 arc felt by the user as forces on the grippercontrol 36, where the gripper pads 78 have similar movement to the twojaws of the gripper 58. This is a much more intuitive user interfacethan other types of telemanipulator controls for controlling devicessuch as a gripper, since it provides the illusion that the user isdirectly moving the gripper jaws when the gripper pads are moved. Thistype of control is also useful for controlling computer-generatedobjects such as a displayed virtual hand. The gripper control 36 is alsoa proportional control, allowing a range of motion of the jaws of thegripper to be controlled in detail rather than providing a simpleopen-close switch for controlling the jaws.

Furthermore, the controller 120 advantageously includes the transversevibration on the moveable portion 76 of the housing 74. This providesthe user with additional feedback not related to the gripper itself andthis feedback can be provided even when the finger gripper cannot supplysuch feedback. For example, when the gripper control is at an extreme oftravel, such as being fully closed, a hard stop is encountered such thatno further spring force can be output. However, a vibration can beoutput on moveable portion 76 which continuously informs the user ofobjects encountered by the slave device or other controlled object evenwhen force feedback is not possible on the gripper control 36.Furthermore, the vibration of the moveable portion 76 is relative to thegripper control, so that the gripper control need not vibrate to providesuch feedback to the user. Since the gripper control need not vibrate,the sensing of the position of the finger pads is not distorted by anyvibration forces. Finally, the moveable portion 76 can supply avibration or similar high frequency, low-amplitude tactile sensation tothe user, which is advantageous for representing events such ascollisions between the slave and a hard surface in the slaveenvironment.

Controller 120 also preferably includes roller 80 which is rotatablycoupled to fixed portion 75 of the housing and whose rotation about axisA is sensed by sensor 108. For example, roller 80 can be coupled tosensor 108 by a rotating shaft. Roller 80 and buttons 82 and 84preferably function similarly as described above.

FIG. 5 a is a schematic diagram of the linkage mechanism 122 andactuator 124. Since a longer range of motion is desired for grippercontrol 36 than for the moveable portion 76, a linkage mechanism ispreferably used to transmit the forces from the actuator 124 to thegripper pads 78. The linkage mechanism of FIGS. 5 a and 5 b amplifiesmotion (displacement) of the finger pads relative to motion of actuator124, e.g. if the bobbin of the actuator moves ⅛″ then the finger padmoves ¼″; these displacements and the relation between thesedisplacements can be different in other embodiments. A force F.sub.A isapplied by the user when pushing down on the gripper pads 78 a and 78 b.For explanatory purposes, only one of the gripper pads 78 and itsassociated linkage is shown in FIG. 5 a. Gripper member 130 is coupledto a gripper portion 78 and is a lever arm that pivots about a groundedpivot point 132. The gripper member 130 is also rotatably coupled to afirst linkage 134, and the first linkage 134 is rotatably coupled to acentral link member 136. Central link member 136 is rotatably coupled toa ground 137. The members 130, 134, 136, and ground 137 effectively forma 4-bar linkage. A rotating shaft 138, which torsionally rotates aboutits lengthwise axis, is rigidly coupled to member 136. Furthermore, thesensor 126 can be coupled to shaft 138 to measure the rotation of shaft138, which is indicative of the motion of member 130 and gripper pad 78.The rotating shaft 138 is rigidly coupled to intermediate member 140.Actuator 124 outputs a force F.sub.B on the end of member 140 notcoupled to shaft 138. Sensor 126 can be provided at other locations ofthe linkage if desired.

The linkage mechanism 122 operates as follows. The force F.sub.A appliedby the user on member 130 causes member 130 to rotate about the groundpivot point 132 as shown by arrow 133. This motion causes member 134 tocorrespondingly pivot with the member 130 and causes member 136 to pivotabout grounded 137, as shown by arrow 135. Since member 136 is rigidlycoupled to shaft 138, shaft 138 is caused to rotate about its lengthwiseaxis as shown by arrow 139. This causes member 140 to rotate as shown byarrow 141. When actuator 124 outputs force F.sub.B on member 140 in thedirection shown in FIG. 5 a, it opposes the motion of the member 140caused by the user's force F.sub.A. The user feels the force asresistance that hinders moving the gripper portions 78 closer together.The actuator 124 can also output a force in the opposite direction toforce F.sub.B to assist motion of the gripper pads 78 towards eachother, if such a force is desired in a particular application.

FIG. 5 b is a perspective view of linkage mechanism 122 and a portion ofactuator 124 of the controller embodiment 120 of FIGS. 4 and 5 a.Gripper pad 78 a is coupled to gripper member 130 a, and gripper pad 78b is coupled to a gripper member 130 b. As shown in FIG. 5 b, the member130 a rotates about an axis through grounded pivot point 132 a, and themember 130 b rotates about an axis through grounded pivot point 132 b.This rotation can also be considered approximate linear motion; to theuser, the movement of the finger pads 78 appears to be linear in adirection toward or away from each other, since the members 130 arerelatively long compared to the rotational distance traveled. Linkmember 134 a couples member 130 a to the member 136, and link member 134b couples member 130 b to the member 136. For example, the member 136can be positioned between the link members 134 a and 134 b at thecoupling point. Since the gripper members 130 a and 130 b are bothcoupled to ground 137 and member 136, both gripper pads 78 are moved thesame amount, i.e. when one gripper pad 78 is moved, the other gripperpad is also moved a corresponding distance in the opposite direction.Thus, when one gripper pad 78 is moved “into” the housing 74, the othergripper pad is also moved into the housing at the opposite side of thecontroller 70.

Sensor 126, shaft 138, and member 140 are also shown. Since actuator 124is preferably a linear actuator that provides linear force and motion onmember 140, a link member 142 is preferably provided between the member140 and the moveable portion 144 of the actuator 124 (e.g., the bobbin).The link member 142 is rotatably coupled to both member 140 and tomoveable portion 144, thus allowing the linear motion of the actuator tobe converted to rotary motion of the member 140 about the lengthwiseaxis of shaft 138.

FIG. 6 is a schematic view of a voice coil actuator embodiment 150suitable for use as actuator 102 and/or actuator 124 of theabove-described embodiment. Actuator 150 includes a magnet portion 152and a bobbin 154. In the described embodiment, the magnet portion 152 isgrounded and the bobbin 154 is moved relative to the magnet portion. Inother embodiments, the bobbin 154 can be grounded and the magnet portion152 can be moved. Magnet portion 152 includes a housing 158 made of ametal such as steel. A magnet 160 is provided within the housing 158 anda pole piece 162 is positioned on magnet 160. Magnet 160 provides amagnetic field 164 that uses steel housing 158 as a flux return path.Pole piece 162 focuses the flux into the gap between pole piece 162 andhousing 158. The length of the pole piece 162 is designated as L.sub.Pas shown. The housing 158, magnet portion 152, and bobbin 154 arepreferably cylindrically shaped, but can also be provided as othershapes in other embodiments.

Bobbin 154 is operative to move linearly with respect to magnet portion158. Bobbin 154 includes a support member 166 and a coil 168 attached tothe support member 166. The coil is preferably wound about the supportmember 166 in successive loops. A member of a linkage, such as member142 or member 140, is coupled to the support member 166. The length ofthe coil is designated as L.sub.C in FIG. 6. When the bobbin is moved,the coil 168 is moved through the magnetic field 164. An electriccurrent I is flowed through the coil 168 via electrical connections 169.As is well known to those skilled in the art, the electric current inthe coil generates a magnetic field. The magnetic field from the coilthen interacts with the magnetic field 164 generated by magnet 160 toproduce a force. The magnitude or strength of the force is dependent onthe magnitude of the current that is applied to the coil and thestrength of the magnetic field. Likewise, the direction of the forcedepends on the direction of the current in the coil. The operation andimplementation of force using magnetic fields is well known to thoseskilled in the art. One example of voice coil actuators is provided inU.S. Pat. No. 5,805,140, which is incorporated herein by reference.

To achieve the desired magnitude of force output on the gripper control36, the actuator 150 preferably has a length of coil L.sub.C that isgreater than the length of the pole piece L.sub.P, such as two to threetimes greater. This allows a long stroke of bobbin 166 and anapproximately constant force to be output over the linear range ofmotion of the bobbin. If the coil length L.sub.C is made close to or thesame as the length of the pole piece L.sub.P, a more varying forcemagnitude and a short stroke results, which is undesirable for the forcefeedback application of the gripper control of the present invention.The actuator 102 used for applying force to the moveable portion 76 ofthe housing 74 can use a coil length closer to L.sub.P since only avibration force is desired to be output on the moveable portion 76 inthe preferred embodiment; the vibration force preferably has a shortrange of motion, thus allowing the use of a short stroke for bobbin 166.

FIG. 7 is a perspective view of a different embodiment 180 of thecontroller 70 of FIG. 2, in which the entire controller 70 is used as avibrotactile device or “shaker.” Controller 180 includes a roller 80 andbuttons 82 and 84, as described above. Moveable portion 76 and leafsprings 98 and 92 can also be included, although they are not utilizedfor any particular function separate from the rest of housing 74, sothat the moveable portion 76 can be made unitary with the housing 74 ifdesired.

Actuator 182 is included to provide vibrotactile feedback to the housing74. One portion 184 of actuator 182 is grounded to housing 74, and asecond portion or bobbin 186 moves with respect to the grounded portion184. For example, a voice coil actuator similar to the actuator 150described with reference to FIG. 6 can be used. In the describedembodiment, the bobbin 186 is coupled to two leaf springs 188 and 190,and the leaf springs are in turn coupled to the housing 74. Inoperation, the bobbin is controlled to move back and forth in two lineardirections in a degree of freedom, which causes a vibration force to betransmitted through the leaf springs and to the housing 74. Thevibration is felt by the user as the controller 70 is held, where theentire housing 74 is vibrated by the actuator 124. In other embodiments,other types of forces can be provided; for example, a single or limitednumber of jolt forces can be output on the housing 74 to indicatedifferent interactions of the slave or other controlled object with itsenvironment.

Controller 180 allows a user to grasp the natural, comfortable shape asprovided with housing 74 and access conveniently-positioned controlssuch as roller 80 and buttons 82 and 84. These features are combinedwith basic vibration forces that indicate to the user when the slave isinteracting with objects, such as being blocked by a particular surfaceor having a momentary contact with a surface. These tactile forces maybe all that is required in particular applications, making the low-costembodiment 180 ideal in some circumstances.

FIG. 8 is a perspective view of an alternate embodiment 200 of handcontroller 22 of the master end effector 12. Embodiment 200 includes aforce feedback gripper control mechanism similar to the gripper control36 of the controller 70. Controller 200 is rotatably coupled to member34 of the linkage 20 as described in FIG. 1 or other grounded linkage,or alternatively may be a free-moving controller as described above. Asdescribed herein, embodiment 200 differs from the above-describedembodiments in that no vibrotactile moveable portion 76 or vibratinghousing is used in conjunction with the gripper control 36.

Controller 200 includes gripper pads 202 a and 202 b which the userplaces his or her fingers to manipulate the control. Pads 202 a and 202b are coupled to a linkage 204 which is described in greater detail withrespect to FIGS. 9 a and 9 b. Linkage 204 is coupled to a hand grip 206which supports the hand of the user. For example, the user can place athumb on gripper pad 202 a with the palm of his or her hand curvedaround the grip 206, and the index or middle finger of the handcontacting gripper pad 202 b. The gripping pads 202 a and 202 b arepreferably shaped in a curved manner as shown to partially surround eachused finger to cradle and grip the finger. The housing 208 of thelinkage 204 (which is also an extension of the grip 206) is preferablycoupled to member 34 of the linkage 20 by a coupling 210. Controller 200can also be used with other types of linkages instead of linkage 20 thatallow multiple degrees of freedom to control slave 14.

An actuator is also preferably included in housing 210 which providesforce feedback on the gripper pads 202 a and 202 b. The force feedbackpreferably operates similarly to the forces described above for grippercontrol 36. For example, the gripper pads 202 a and 202 b are movedtowards each other to close the gripper 58 of the slave 14. Thepositions of the gripper pads 202 are sensed by a sensor, and when thejaws of gripper 58 can no longer be moved closer together due to anobject being held, then forces can be output on the gripper pads whichresist further motion towards each other and which bias the gripper padstoward the rest position. The user can thus be informed with forcefeedback how much control is needed to grasp a particular object,allowing more precise control in delicate operations.

FIG. 9 a is schematic diagram of the linkage mechanism 204 and actuatorof the gripper control 200 of FIG. 8. The linkage mechanism of FIG. 9 aamplifies motion of the gripper pads relative to actuator 124. A forceF.sub.A is applied by the user when pushing down on the gripper portions202 a and 202 b. For explanatory purposes, only one of the gripper pads202 and gripper members 216 is shown in FIG. 9 a. Gripper member 216 iscoupled to a gripper portion 202 and is a lever arm that pivots about acoupling 215. The gripper member 216 is also rotatably coupled to amember 218 at the coupling 215, and the member 218 is rotatably coupledto a grounded member 220. Gripper member 216 is coupled to alinear-moving member 222 at a location on member 216 spaced fromcoupling 215. Member 222 is coupled to a moving portion of an actuator226 which moves in a linear degree of freedom. A non-moving portion ofthe actuator 226 is grounded. For example, the actuator embodiment 150of FIG. 6 can be used as actuator 226, where member 222 is coupled tothe linear-moving bobbin of the actuator and the magnet portion of theactuator is grounded. Actuator 124 outputs a linear force F.sub.B onmember 222.

The members 216, 218, 222, and ground (housing 210) effectively form a4-bar linkage. A sensor 228 is coupled to the gripper members 216 orpads 202 to measure the position of the members 216 and gripping pads202 in the degree of freedom of motion. For example, a Hall effectsensor can be used, where a magnet 227 is provided on each finger pad202 facing an extension 231 of the grounded member 220. A Hall effectsensor 229 is provided on each side of the extension 231 facing theassociated magnet 228. Thus, the distance between each magnet 227 andsensor 229 is detected and summed with each other to determine thedistance between the finger pads 202. Sensors can be provided in otherareas of the linkage mechanism 204 and other types of sensors can beemployed if desired.

The linkage mechanism 204 operates as follows. The force F.sub.A appliedby the user on member 216 causes member 216 to rotate about the coupling215 as shown by arrow 217. This motion causes member 218 tocorrespondingly pivot about grounded member 220 in the direction shownby arrow 219. In addition, the pivot about coupling 215 causes member222 to be moved linearly in the direction of arrow 221. When actuator226 outputs force F.sub.B on member 222 in the direction shown in FIG. 9a, it opposes the motion of the member 222 caused by the user's forceF.sub.A. The user feels the force as resistance that hinders moving thegripper portions 202 closer together. The actuator 226 can also output aforce in the opposite direction to force F.sub.B to assist motion of thegripper portions 202 towards each other, if such a force is desired fora particular application.

FIGS. 9 b and 9 c are top plan and side elevational views, respectively,of the linkage 204 and actuator 226 of hand controller 200 shown inFIGS. 8 and 9 a. Gripper portion 202 a is coupled to member 216 a, whichis rotatably coupled to members 218 a and 222. Likewise, gripper portion202 b is coupled to member 216 b, which is rotatably coupled to members218 b and 222. It should be noted that members 218 a and 218 b arecoupled to the same grounded member 220. In addition, member 222 is asingle member, where a first extension 230 a of member 222 is rotatablycoupled to member 216 a, and a second extension 230 b of member 222 isrotatably coupled to member 216 b.

Actuator 226 is shown similar to the voice coil actuator 150 of FIG. 6.A magnet portion 232 and a bobbin 234 are included, where the magnetportion 232 is grounded and the bobbin 234 is moved relative to themagnet portion. A magnet 238 is provided within a housing 236 and a polepiece 240 is positioned on magnet 238. Bobbin 234 is operative to movelinearly with respect to magnet portion 232 and includes a supportmember 242 and a coil 244 attached to the support member 242. Member 222is coupled to the support member 242. In the described embodiment,bobbin 234 and member 222 are moved linearly along a shaft 246 thatextends from the magnet 238, through bobbin 234, and through member 222,and is long enough for the desired stroke length of the bobbin and therange of movement of the gripping portions 202. An electric current I isflowed through the coil 244 to generate a magnetic field and force onthe bobbin 234 and member 222, as explained above with respect to FIG.6. Since low frequency signals and a range of motion is desired for themovement of gripper portions 202, a long stroke voice coil actuatorincluding a coil length L.sub.C greater than the length L.sub.P of thepole piece is desired, as explained above with reference to FIG. 6.

FIG. 10 a is a perspective view of a different embodiment of aninterface device having haptic feedback and primarily for interfacing auser with a computer generated environment rather than a physicalenvironment through a telemanipulator device. For example, computergames present a graphical environment in which the user controls one ormore graphical objects or entities using an interface device. The hostcomputer receives the input from the interface device and updates anapplication program in response to the input. The software andenvironment running on the host computer 18 may be of a wide variety.For example, the host application program can be a simulation, videogame, graphical user interface (GUI), Web page or browser thatimplements HTML or VRML instructions, scientific analysis program,virtual reality training program or application, or other applicationprogram that utilizes input from the controller 22 and outputs hapticfeedback commands to the controller. For example, many game applicationprograms include force feedback functionality and may communicate withthe force feedback interface device 12 using a standard protocol/driverssuch as I-Force available from Immersion Corporation. Herein, computer18 may be referred as displaying “graphical objects” or “entities.”These objects are not physical objects, but are logical software unitcollections of data and/or procedures that may be displayed as images bycomputer 18 on display screen 20, as is well known to those skilled inthe art. A displayed cursor or a simulated cockpit of an aircraft mightbe considered a graphical object. Computer 16 can be a personal orportable computer, a workstation, a video game console system, a networkcomputer, set top box, or other computing device or appliance. Computer16 preferably displays graphical images of the environment on a displaydevice such as display screen 17, a television, 3D goggles, LCD display,etc.

An interface device 250 is shown in FIG. 10 a which incorporatesfeatures of the present invention and which can be used as an interfacedevice to a computer generated environment such as a computer gameimplemented by a host computer 16. In other embodiments, interfacedevice 250 can be a medical instrument simulator which interfaces with acomputer-generated environment that simulates a medical process, such assurgery. Interface device 250 provides input signals to the hostcomputer 16 from which the computer can ascertain the state, positionand/or orientation of one or more controls of the controller 250. Theinformation can be translated to an image on a computer displayapparatus such as screen 17. The controls of controller 250 aremanipulated by the user, which indicates to the computer how to updatethe implemented program. An electronic interface included in housing 256of control device 250 can couples the device 250 to the computer 16. Asuitable electronic interface is described in detail with reference toFIG. 12. The control device 250 is coupled to computer 16 by a cable 21.In other embodiments, signals can be transmitted between interfacedevice 250 and computer 16 by wireless transmission and reception.

Like many game controllers of the prior art, device 250 can include adirectional game pad 252 and several different buttons 254 provided ondifferent areas of the housing 256. Device 250 may also include afingertip joystick 258 which can be moved in two degrees of freedom bythe finger of a user.

Interface device 250 can also include a force feedback control 260. Inone embodiment, control 260 is similar to a button, where the controlcan be depressed by the user into the housing 254. Such a button controlcan provide a proportional input to a host computer, indicating thedistance or amount that the button is pushed. Preferably, forces areoutput on the control by an actuator in the device 250 as the user movesit. These forces can be colocated such that the user feels the forces inthe degree of freedom of movement of the button. For example, a springor damping resistance force can be applied to resist movement of thebutton. Alternatively, texture forces or time-varying forces such asjolts can be output on the control 260. The control 260 can beimplemented using a gripper mechanism similar to the mechanismsdescribed above with reference to FIGS. 2-9. For example, in oneembodiment, a single button 260 is provided, in which a single buttoncontact surface similar to a gripper pad 78 coupled to a gripper member130 is used, and where the other gripper pad 78 and gripper member 130are not included. Alternatively, two buttons can be provided similar tothe two gripper pads 78 a and 78 b or 202 a and 202 b, where a firstbutton 260 is provided on the top surface of housing 256, and a secondbutton is provided on the opposite surface of housing 256 directlyopposite the first button. Thus, the user can operate the two buttons byusing a thumb on the first button, wrapping the palm of the hand aroundthe edge 262 of the housing, and using a finger on the second button onthe bottom surface. The first and second buttons can be operatedtogether, similar to the gripper control 36, where the movement of onebutton causes equivalent movement for the other button. Alternatively,the two buttons can be moved independently of each other. In such anembodiment, a separate mechanism and actuator can be used for eachbutton 260. Another embodiment of providing force feedback to a buttonis described below with reference to FIG. 10 b.

In addition, other controls of control device 250 can be provided withsimilar force feedback functionality. For example, the directional gamepad 252 can be provided with haptic feedback on one or more of thedirections of the pad, or on a motion of the entire pad as it is presseddownward (e.g. from the center of the pad). A button 266 is oftenincluded on the bottom surface of game controllers similar to theembodiment shown in FIG. 10 a, and this button can be provided withhaptic feedback similar to button 260.

Another example of providing button 266 with force feedback is shown inFIG. 10 b. Button 266 can be moved in a degree of freedom indicated byarrow 267. Button 266 can be coupled to a voice coil actuator 270 whichcan be similar to the voice coil actuator described with reference toFIG. 6. Button 266 can be coupled to bobbin 272 which moves linearlyrelative to grounded magnet portion/housing 274. A local microprocessoror a host computer can control linear forces on the button in the degreeof freedom 267. Furthermore, a sensor can be employed to detect theposition of the button in the linear degree of freedom. For example, aHall effect sensor 276 can be provided between the bobbin 272 andhousing 274 to measure the position of the button. Alternatively, anoptical sensor (e.g. photodiode sensor) or other type of sensor can beused; or, the current in the coil of the actuator 270 can be measured todetermine position of the bobbin and the button 266, where the magnitudeof current is proportional to a position of the bobbin.

Using the actuator and sensor coupled to button 266, a variety of forcesensations can be output to the user who is contacting the button. Forexample, jolts, vibrations, textures, spring forces, damping forces, andobstruction forces can be output. The forces can be at least in partbased on the position of the button in its degree of freedom;alternatively, the forces can be independent of button position. Otherbuttons 254 on controller 250, or any similar controller, can also beprovided with actuator 270. For example, force feedback joystick, mouse,and steering wheel interface devices can include buttons having forcefeedback similar to button 266. Examples of such other interface devicesare described in greater detail in co-pending patent applications Ser.Nos. 08/965,720, 08/961,790, and 09/058,259, assigned to the sameassignee as the present application, and incorporated herein byreference. Furthermore, a moveable portion 264 (described below) can beprovided surrounding or near to button 266 and which is contacted by theuser when the user operates button 266.

Referring back to FIG. 10 a, the interface device 250 can also include amoveable portion 264 of the housing 256 and a fixed portion 265 of thehousing, similar to moveable portion 76 described above. For example,the moveable portion 264 can be coupled to a separate actuator thatvibrates or otherwise moves the moveable portion similarly as describedabove with reference to FIG. 3. Preferably, when the user is operatingcontrol 260 and/or other buttons and controls of the device 250, atleast one of the user's fingers and/or palm is contacting moveableportion 264, so that the user will feel the transverse motion andvibration of the portion 264. Such vibration can be used to inform theuser of events and/or interactions occurring in the computer applicationprogram, such as a collision of an object with the user-controlledobject, or an alarm event that the computer has determined should occur.The vibration can also be maintained while a user-controlled graphicalobject is contacting a different object, for example. This featureallows a vibration (tactile feedback) to be output to the userindependent from the force feedback of control 260. In otherembodiments, the moveable portion 264 can be provided around one or morestandard, non-force-feedback buttons, joystick, gamepad, or othercontrols and interfaces. For example, an isometric or elastic controlcan be provided with a surrounding moveable portion 264. Such anisometric controller can take the form of a sphere, disk, cube, or othershaped object that senses pressure applied to the object to provideinput signals to the host computer. “Elastic” controllers are similarbut typically allow a small amount of motion and/or of the object whenpressure is applied by the user. The moveable portion 264, or additionalmoveable portions 264, can also be provided at different locations onthe housing 256, such as surrounding game pad 252, joystick 258, orbutton 266. For example, two different moveable portions 264 can beprovided, each corresponding to an axis or degree of freedom of controlprovided by the game controller.

Other controls can include the haptic feedback features described above.For example, gamepad 252 can be provided with an actuator similar toactuator 270 and a sensor such as sensor 276 to allow force feedbackfunctionality. For example, the gamepad 252 can be pushed as a wholeunit in a degree of freedom that is sensed and actuated similarly tobutton 266. Alternatively, each of the four direction buttons on thegamepad 252 can be similarly provided with its own force feedback. Inyet a different embodiment, a force feedback gamepad similar to gamepad252 can be implemented by using a force feedback gripper pad like button260 for each direction of the gamepad, e.g., each of four directionalbuttons is provided at 90 degree spacings about a circular path (eightbuttons can also be provided, including diagonal directions). Eachbutton can be connected to a voice coil actuator to provide forcefeedback in a direction approximately perpendicular to the surface ofthe housing surrounding that button. The buttons can be connected to theactuator directly, similar to button 266, or through a linkage, such asin the embodiments of FIG. 5, 9 or 11.

The gamepad 252 can also be provided with tactile feedback similar tothe moveable portion 264 of the device. For example, a gap 253 can beprovided between the gamepad 252 and the fixed portion 265 of thehousing to allow the gamepad 252 to vibrate in directions shown byarrows 251. To provide the tactile feedback, a similar mechanism to thatshown above with respect to FIGS. 3 and 4 can be used. For example,flexible members 255 couple the gamepad 252 to the fixed portion 265 ofthe housing. An actuator 257, similar to the actuator 104 describedabove, can be used to output the tactile force to the flexible member255, which transmits the force to the gamepad. The gamepad 252 thus canbe provided with high frequency force sensations similarly to themoveable portion 264. Other controls of the game controller 250 can alsobe provided with such tactile feedback. For example, the finger joystick258 can be provided with tactile feedback by vibrating the stick 258itself, and/or by providing a central surface 259 on the top of thejoystick 258 which moves or vibrates with respect to the surroundingsurface of the joystick. Alternatively, central surface 259 can be abutton or similar control.

In yet other embodiments, a similar force feedback control 260 and/ormoveable portion 264 of the housing can be implemented in other devices.For example, a hand-held remote control device can be used to access thefunctions of a device or appliance remotely by a user, such as atelevision, video cassette recorder, sound stereo, internet or networkcomputer connected to a television, etc. For example, one popular deviceis Web-TV.™, which is connected to a television and displays internetinformation such as web pages on the television screen. A remote controlmay include buttons, joystick, and controls similar to those describedfor device 250 for selecting options of the Web-TV device, of theapplication program running on the device, or of web pages. The remotecontrol can include a force feedback control 260 and/or a moveableportion 264 of the housing to provide force feedback for use in aidingthe selection of functions of the controlled device and to inform theuser of interactions and events occurring for the device. Other controldevices or grips that can include the moveable portion 264 and/or theforce feedback button 260 include a mouse or trackball device formanipulating a cursor or other graphical objects in a computer-generatedenvironment; or a pressure sphere, stylus, or the like. For example, themoveable portion 264 of the housing can be provided around buttons on amouse.

It should also be noted that a controller device similar to device 250,i.e. having buttons and other controls similar as those included fordevice 250, can also be used to control the slave 14 in thetelemanipulator system 10 as shown in FIG. 1.

FIG. 11 is a perspective view of an alternate embodiment 280 of a forcefeedback interface device for use in the applications described herein,such as controlling computer generated objects in application programsand controlling slave devices in telemanipulator systems. Device 280includes a manipulandum 282 coupled to a gimbal or linkage mechanism284, to which transducer systems 294 are coupled. Manipulandum 282 isshown in the described embodiment as a joystick handle, but can be avariety of other objects, including a mouse, trackball, medicalinstrument, or other grip. For example, one use for device 280 is in thecontroller 250 of FIG. 10 a, where the manipulandum 282 is used forfingertip joystick 258.

Gimbal mechanism 284 can be of a variety of types of linkages. In FIG.11, a five-bar closed-loop linkage is shown that provides in two degreesof freedom to manipulandum 282, where the members of the gimbalmechanism are rotatably coupled to one another through the use ofbearings or pivots. A ground member 286, shown schematically, isprovided as support, where two extension members 288 a and 288 b arerotatably coupled to the ground member. A central member 290 a isrotatably coupled to extension member 288 a and a central member 290 bis rotatably coupled to extension member 288 b. Central members 290 aand 290 b are rotatably coupled to each other at an intersection pointP, where the manipulandum is preferably coupled to one of the centralmembers 290. The gimbal mechanism operates such that extension member288 a can rotate about an axis B, central member 290 a can rotate abouta floating axis D, extension member 288 b can rotate about axis C, andcentral member 290 b can rotate about floating axis E. The axes D and Eare “floating” in the sense that they are not fixed in one position asare axes A and B. Axes A and B are substantially mutually perpendicular.The five-bar linkage is arranged such that extension member 288 a,central member 290 a, and central member 290 b can be rotated about axisB in a first degree of freedom. Furthermore, extension member 288 b,central member 290 b, and central member 290 a can be rotated about axisC in a second degree of freedom. A similar structure is also disclosedin parent U.S. Pat. No. 5,731,804, which is incorporated by referenceherein. In alternate embodiments, additional degrees of freedom can beprovided. For example, manipulandum 282 can be rotated about axis Fextending perpendicularly from the plane formed by floating axes D andE. Or, manipulandum 282 can be linearly translated along floating axisC. These degree of freedom can be sensed and actuated, if desired.Suitable embodiments of mechanism 284 are described in greater detail inU.S. Pat. No. 5,731,804, and co pending application Ser. Nos.09/058,259, and 09/138,304, filed Aug. 21, 1998 by Bruneau et al., whichare incorporated herein by reference. Other linkage mechanisms can alsobe used in other embodiments. For example, a slotted bail mechanismsuitable for use is described in U.S. Pat. No. 5,767,839, incorporatedherein by reference.

Two transducer systems 294 a and 294 b as shown in FIG. 11 are includedto sense motion in the two degrees of freedom of manipulandum 282 and tooutput forces on the manipulandum in those degrees of freedom.Transducer system 294 a includes a first member 296 a, a second member298 a, an actuator 300 a, and a sensor 302 a. First member 296 a isrigidly coupled to extension member 288 a such that when extensionmember 288 a rotates, first member 296 a rotates about axis B. Secondmember 298 a is rotatably coupled to first member 296 a at the end ofmember 296 a not coupled to extension member 288 a. The other end ofsecond member 298 a is rotatably coupled to actuator 300 a. Sensor 302 asenses rotational motion and/or position of extension member 288 a aboutaxis B and is indicative of the motion or position of manipulandum 282in that degree of freedom. Alternatively, the voice coil actuator 300 acan be used to sense the position of the manipulandum as describedabove.

Actuator 300 a can be implemented as a variety of different types ofactuators. In the described embodiment, actuator 300 a is preferably agrounded linear voice coil actuator that is similar in structure andoperation to the voice coil actuator 150 described above with referenceto FIG. 6. A bobbin 306 a is preferably moved in a linear degree offreedom with respect to a grounded magnet portion 308 a. The bobbin 306a includes a coil through which an electrical current is flowed,creating a magnetic field that interacts with a magnetic field from themagnet in magnet portion 308 a to create a force to move the bobbinrelative to the magnet portion. The members 298 a and 296 a transmit theoutput force to the extension member 288 a, which in turn transmits theforce through central member 290 a to manipulandum 282 about axis B.Second member 298 a allows the linear motion of the bobbin 306 a to beconverted to a rotary motion through member 296 a about axis B.Transducer system 294 b has equivalent components to system 294 a andoperates in a similar manner to provide forces to manipulandum 282 aboutaxis C. Therefore, in the described embodiment, actuators 300 a and 300b are oriented approximately parallel to each other, such that themotion of the bobbin of one actuator in its linear degree of freedom isapproximately parallel to the motion of the bobbin of the other actuatorin its linear degree of freedom. Alternatively, the magnetic portionscan be moved and the bobbins grounded. Furthermore, in the describedembodiment, the direction of this linear motion of the actuators 300 isapproximately orthogonal to the plane AB defined by axes A and B. Thisorientation of the actuators 300 can provide a more efficient layout forthe actuators than if they were oriented in different directions. Forexample, the two actuators 300 can be positioned on a single circuitboard or other support to save room in the housing of a device.

FIG. 12 is a block diagram illustrating a haptic feedback control device320 and host computer 16 suitable for use with the present invention.Control device 320 can be any of the described embodiments, includingcontroller 22, 70, 250, or 280. A system similar to that of FIG. 12 isdescribed in detail in U.S. Pat. No. 5,734,373 which is herebyincorporated by reference herein in its entirety.

As explained with reference to FIG. 1, computer 16 is preferably apersonal computer, workstation, video game console, or other computingor display device. Host computer system 16 commonly includes a hostmicroprocessor 322, a clock 324, a display device 17, and an audiooutput device 326. Host microprocessor 322 can include a variety ofavailable microprocessors from Intel, AMD, Motorola, or othermanufacturers. Microprocessor 322 can be single microprocessor chip, orcan include multiple primary and/or co-processors and preferablyretrieves and stores instructions and other necessary data from randomaccess memory (RAM) and read-only memory (ROM) as is well known to thoseskilled in the art. In the described embodiment, host computer system 16can receive sensor data or a sensor signal via bus 321 from sensors ofdevice 320 and other information. Microprocessor 322 can receive datafrom bus 321 using I/O electronics, and can use the I/O electronics tocontrol other peripheral devices. Host computer system 16 can alsooutput commands to interface device 320 via bus 321 to cause hapticfeedback.

Clock 324 can be a standard clock crystal or equivalent component usedby host computer 16 to provide timing to electrical signals used by hostmicroprocessor 322 and other components of the computer system 16 andcan be used to provide timing information that may be necessary indetermining force or position values. Display device 17 is describedwith reference to FIG. 10 a. Audio output device 326, such as speakers,can be coupled to host microprocessor 322 via amplifiers, filters, andother circuitry well known to those skilled in the art. Other types ofperipherals can also be coupled to host processor 322, such as storagedevices (hard disk drive, CD ROM drive, floppy disk drive, etc.),printers, and other input and output devices. Slave 14 can also beconsidered a peripheral in the telemanipulator system 10.

Control device 320 is coupled to host computer system 16 by abi-directional bus 321. The bi-directional bus sends signals in eitherdirection between host computer system 16 and the interface device 320.Bus 321 can be a serial interface bus, such as USB, RS-232, or Firewire(IEEE 1394), providing data according to a serial communicationprotocol, a parallel bus using a parallel protocol, or other types ofbuses. An interface port of host computer system 16, such as a USB orRS232 serial interface port, can connect bus 21 to host computer system16.

Control device 320 can include a local microprocessor 330, local clock332, local memory 334, sensor interface 336, and actuator interface 338.Device 320 may also include additional electronic components forcommunicating via standard protocols on bus 321.

Local microprocessor 330 preferably coupled to bus 321 and is considered“local” to device 320, where “local” herein refers to processor 330being a separate microprocessor from any processors 322 in host computer16. “Local” also preferably refers to processor 330 being dedicated tohaptic feedback and sensor I/O of the device 320, and being closelycoupled to sensors and actuators of the device 320, such as within thehousing 74 or 256. Microprocessor 330 can be provided with softwareinstructions to wait for commands or requests from computer host 16,parse/decode the command or request, and handle/control input and outputsignals according to the command or request. In addition, processor 330can operate independently of host computer 16 by reading sensor signalsand calculating appropriate forces from those sensor signals, timesignals, and force processes selected in accordance with a host command,and outputting appropriate control signals to the actuators. Suitablemicroprocessors for use as local microprocessor 330 include the 8X930AXby Intel, the MC68HC711E9 by Motorola or the PIC16C74 by Microchip, forexample. Microprocessor 330 can include one microprocessor chip, ormultiple processors and/or co-processor chips. In other embodiments,microprocessor 330 can include digital signal processor (DSP)functionality, or be implemented as control logic components or hardwarestate machine instead of an actual microprocessor chip.

For example, in one host-controlled embodiment that utilizesmicroprocessor 330, host computer 16 can provide low-level forcecommands over bus 321, which microprocessor 330 directly transmits tothe actuators. In a different local control embodiment, host computersystem 16 provides high level supervisory commands to microprocessor 330over bus 321, and microprocessor 330 manages low level force controlloops to sensors and actuators in accordance with the high levelcommands and independently of the host computer 16. In the local controlembodiment, the microprocessor 330 can process sensor signals todetermine appropriate output actuator signals by following theinstructions of a “force process” that may be stored in local memory 334and includes calculation instructions, conditions, formulas, forcemagnitudes, or other data. The force process can command distinct forcesensations, such as vibrations, textures, jolts, or even simulatedinteractions between displayed objects. The host can send the localprocessor 330 a spatial layout of objects in the graphical environmentso that the microprocessor has a mapping of locations of graphicalobjects and can determine force interactions locally. Force feedbackused in such embodiments is described in greater detail in co-pendingpatent application Ser. No. 08/879,296 and U.S. Pat. No. 5,734,373, bothof which are incorporated by reference herein.

A local clock 332 can be coupled to the microprocessor 330 to providetiming data, similar to system clock 324 of host computer 18; the timingdata might be required, for example, to compute forces output byactuators 342. Local memory 334, such as RAM and/or ROM, is preferablycoupled to microprocessor 330 to store instructions for microprocessor330 and store temporary and other data.

Sensor interface 336 may optionally be included in device 320 to convertsensor signals to signals that can be interpreted by the microprocessor330 and/or host computer system 16. For example, sensor interface 336can receive and convert signals from a digital sensor such as an encoderor from an analog sensor using an analog to digital converter (ADC).Such circuits, or equivalent circuits, are well known to those skilledin the art. Alternately, microprocessor 330 or host computer 16 canperform these interface functions. Actuator interface 338 can beoptionally connected between the actuators of device 320 andmicroprocessor 330 to convert signals from microprocessor 330 intosignals appropriate to drive the actuators. Interface 338 can includepower amplifiers, switches, digital to analog controllers (DACs), andother components well known to those skilled in the art. Power supply340 can optionally be coupled to actuator interface 338 and/or actuators342 to provide electrical power. Alternatively, if the USB or a similarcommunication protocol is used, actuators and other components can drawpower from the USB from the host computer. Or, power can be stored andregulated by device 320 and used when needed to drive actuators 342.

Sensors 344 sense the position, motion, and/or other characteristics ofparticular controls of device 320; for example, sensors 344 can besensor 126 or the sensors of linkage 20 as described above. Sensors 344provide signals to microprocessor 330 including informationrepresentative of those characteristics. The sensor 344 or sensorinterface 336 can optionally provide sensor signals directly to computer16 as shown by busses 21 a and 21 b. Typically, a sensor 344 is providedfor each degree of freedom in which a manipulandum can be moved and isdesired to be sensed, or, a single compound sensor can be used formultiple degrees of freedom. Example of sensors suitable for embodimentsdescribed herein are Hall effect sensors, digital rotary opticalencoders, linear optical encoders, analog sensors such aspotentiometers, optical sensors such as a lateral effect photo diode,velocity sensors (e.g., tachometers) and/or acceleration sensors (e.g.,accelerometers). Furthermore, either relative or absolute sensors can beemployed.

Actuators 342 transmit forces to particular controls of device 320 inone or more directions along one or more degrees of freedom in responseto signals output by microprocessor 330 and/or host computer 16, i.e.,they are “computer controlled.” Actuators 342 can include two types:active actuators and passive actuators. Actuators 342 are preferably thevoice coil actuators 150 described above, but can be implemented asother types in different embodiments, such as linear current controlmotors, stepper motors, pneumatic/hydraulic active actuators, a torquer(motor with limited angular range), magnetic particle brakes, frictionbrakes, or pneumatic/hydraulic passive actuators. For example, actuators342 can include actuator 102, 124, 186, 226, or 300.

The control 350 can be a variety of different objects or manipulandumsthat are manipulated by a user and which can receive haptic feedback.For example, control 350 can be the finger pads 78 which are sensed andactuated; and/or control 350 can be the entire controller 22 whosehousing is actuated (or just the moveable portion that is actuated) andwhose position is sensed through linkage 20, for example. Other controlscan also be provided as described above. Different types of mechanismscan be used to output force onto controls (such as finger pads 78) andprovide the controls with degrees of freedom. Different mechanisms andrelated features are disclosed in U.S. Pat. Nos. 5,576,727; 5,721,566;5,691,898; 5,767,839; 5,805,140 and co-pending patent applications Ser.Nos. 08/709,012, 08/736,161, 08/961,790, 08/965,720, and 09/058,259, allhereby incorporated by reference herein their entirety.

Other input devices 346 can optionally be included in device 320 andsend input signals to microprocessor 330 and/or host computer 16. Suchinput devices can include buttons, dials, knobs, switches, voicerecognition hardware (with software implemented by host 18), or otherinput mechanisms as described above. Safety or “deadman” switch 348 canbe included in some embodiments of device 320 to provide a mechanism toallow a user to override and deactivate forces output by actuators 342,or require a user to activate actuators 342, for safety reasons. Forexample, the user can be required to continually activate or closesafety switch 348 during manipulation of the device 320 to activate theactuators 342. Embodiments of safety switch 348 include an opticalsafety switch, electrostatic contact switch, hand weight safety switch,etc.

While this invention has been described in terms of several preferredembodiments, it is contemplated that alterations, permutations, andequivalents thereof will become apparent to those skilled in the artupon a reading of the specification and study of the drawings. Forexample, the embodiments of the control devices described herein can beused in a variety of applications, from telemanipulator systems tohaptic feedback interfacing with computer simulations. In addition, thefeatures described herein can be used interchangeably with otherembodiments. Furthermore, certain terminology has been used for thepurposes of descriptive clarity, and not to limit the present invention.It is therefore intended that the following appended claims include allsuch alterations, permutations and equivalents as fall within the truespirit and scope of the present invention.

1. A device, comprising: a housing having a fixed portion and a firstmoveable portion defined as a first partial outer surface of the housingand a second moveable portion defined as a partial second outer surfaceof the housing located opposite to the first partial outer surface, thehousing to be grasped by a user and the fixed portion moveable in threedimensions with respect to ground during operation, the first and secondmoveable portions including pads configured to be selectively movedtoward and away each other; a sensor coupled to the housing andconfigured to measure positional values of the fixed portion when movedin the three dimensions; a flexure member coupled to at least the firstmoveable portion and the fixed portion, wherein the flexure member isconfigured to allow selective movement of the first moveable portionwith respect to the fixed portion; and an actuator coupled to theflexure member, the actuator configured to output haptic feedback to thefirst and second moveable portions of the housing via the flexuremember.
 2. The device of claim 1, wherein the haptic feedback is outputbased on an oscillation of a shaft of the actuator.
 3. The device ofclaim 1, wherein the flexure member includes a first flexure member anda second flexure member, the first flexure member and the second flexuremember being coupled between the first moveable portion and the fixedportion, the actuator being configured to output the haptic feedback viaat least one of the flexure members.
 4. The device of claim 1, furthercomprising a manipulandum disposed adjacent to the first moveableportion, the haptic feedback being imparted to the manipulandum.
 5. Thedevice of claim 1, further comprising a manipulandum disposed adjacentto the first moveable portion, the haptic feedback being imparted to themanipulandum, the manipulandum fixed in position with reference to thefirst moveable portion.
 6. The device of claim 1, further comprising abutton disposed adjacent to the first moveable portion, the hapticfeedback being imparted to the button.
 7. The device of claim 1, furthercomprising a button movable in a degree of freedom disposed adjacent tothe first moveable portion, the haptic feedback being imparted to thebutton in the degree of freedom.
 8. The device of claim 7, furthercomprising a second sensor coupled to the housing, the sensor beingconfigured to detect a movement of the button along the degree offreedom when depressed.
 9. The device of claim 1, wherein the housing isadapted to be coupled to a linkage mechanism coupled to ground.
 10. Thedevice of claim 1, wherein the fixed portion is coupled to a linkagemechanism located externally thereto, wherein the fixed portion is atleast rotatable with respect to the linkage mechanism.
 11. The device ofclaim 1, wherein the first moveable portion moves relative to the fixedportion in a direction parallel to the first partial outer surface. 12.A device, comprising: a housing adapted to be engaged to an arm of alinkage mechanism about a pivot point, the linkage mechanism locatedexternally from the housing and configured to suspend the housingtherefrom and allow the housing to move in three dimensions relative toground while suspended thereto, wherein the housing is rotatable withrespect to the arm about the pivot point; a button disposed on thehousing and depressible along a degree of freedom; an actuator coupledto the button; a first sensor configured to measure positional values ofthe housing when the housing is moved in any of the three dimensions; asecond sensor configured to detect a displacement of the button alongthe degree of freedom when depressed; and a processor coupled to theactuator and configured to send a signal to the actuator based on thedetected displacement, the actuator configured to generate a hapticfeedback at least along the degree of freedom based on the signal. 13.The device of claim 12, wherein said actuator is a voice coil.
 14. Thedevice of claim 12, wherein the actuator includes a coil coupled to thebutton and a magnet coupled to a housing in which the button isdisposed.
 15. The device of claim 12, wherein the actuator includes amagnet coupled to the button and a coil coupled to a housing in whichthe button is disposed.
 16. The device of claim 12, wherein the secondsensor is an analog sensor configured to output a position signal, theposition signal associated with a position of the button.
 17. The deviceof claim 12, wherein the haptic feedback includes a vibratory forceproduced as a function of time.
 18. The device of claim 12, wherein thehaptic feedback includes a spring force produced as a function of thedisplacement of the button.
 19. The device of claim 12, wherein thehaptic feedback includes a damping force produced as a function of avelocity of the button.
 20. The device of claim 12, further comprising aflexure member coupled to the button and a housing in which the buttonis disposed.
 21. The device of claim 12, further comprising: the buttonbeing disposed in the housing; and a trackball coupled to the housing,the trackball configured to control a position of a cursor in a display.22. The device of claim 12, further comprising: the button disposed inthe housing; and a joystick coupled to the housing, the joystickconfigured to control a position of a graphical object.
 23. The deviceof claim 12, the actuator being a first actuator, the device furthercomprising a second actuator configured to output a vibration.
 24. Thedevice of claim 12, further comprising an isometric controllerconfigured to control a position of a cursor in a graphical display. 25.The device of claim 12, wherein the button is integral to a housinghaving a fixed portion and a moveable portion, the fixed portion and themoveable portion configured to be engaged by one hand of a user.
 26. Thedevice of claim 24, wherein the fixed portion is coupled to the linkagemechanism, wherein the fixed portion is at least rotatable with respectto the linkage mechanism.
 27. The device of claim 12, wherein thehousing farther comprises: a fixed portion and a moveable portion, themoveable portion defined as an outer surface of the housing, themoveable portion configured to move relative to the fixed portion in adirection parallel to the outer surface of the moveable portion.
 28. Adevice, comprising: a housing including a fixed portion and a moveableportion, the moveable portion configured to be selectively depressedtoward the fixed portion, the housing engaged to an arm of a linkagemechanism about a pivot point, the linkage mechanism located externallyfrom the housing and configured to suspend the housing therefrom,wherein the linkage allows the housing to move in three dimensionsrelative to ground while suspended thereto; a first sensor coupled tothe fixed portion of the housing and configured to provide sensor dataregarding movement of the fixed portion of the housing in threedimensions with respect to ground; a second sensor coupled to themoveable portion and configured to provide sensor data regardingmovement of the moveable portion of the housing with respect to thefixed portion of the housing; and an actuator coupled to the housing,the actuator configured to output haptic feedback to the moveableportion of the housing upon receiving a haptic feedback signal.
 29. Thedevice of claim 28, wherein the moveable portion moves relative to thefixed portion in a direction parallel to an outer surface of themoveable portion.